TEPAI Machinery is a recognised leading China manufacturer in high speed monolayer , co-layer and multilayer rotary extrusion blow moulding machines and plants.TEPAI Machinery's all-electric blow moulding machines and plants produce the highest quality bottles and containers for a wide range of applications, container sizes and production requirements, with competitive design, capacity, cost and bottle quality.
bottle type: plastic bottle / water bottling / jerry cans / fuel tanks / composite pressure vessels and much more besides
bottle size: 500ml, 1L, 1.5L, 2L, 4L, 5L, 10L, 20L, 25L or custom
production capacity ranges: 500－25000 pcs
operate layer: single, co-layer or custom
fast, comprehensive and globally-focused services
local area to install the equipment for you
Local After Sales Service
Customized machine line
Train your operators to achieve fast batch production and optimum productivity for quick economic results.
Timely and effective problem solving mechanism. In case of equipment failure, we will solve the problem with our local after-sales team within 48 hours after receiving the notification from the customer.
co extrusion blow molding |
double station co extrusion blow molding machine |
fully automatic extrusion blow molding machine |
Semi automatic Blow Molding Machine |
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5l bottle extrusion blow molding machine |
30 liter bottle extrusion blow molding machine |
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1000l automatic extrusion blow molding machine |
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Bottled water as one of the most financially beneficial commodity worldwide, a growing number of entrepreneurs begin to invest in this sector. The production of mineral water, distilled water, drinking water and carbonated water can be accomplished by setting up a water bottling plant
TEPAI, as the globe's leading bottling factory manufacturer, can offer you with a full variety of automation devices, plant preparation, equipment installation, staff training and other solutions. Our team will help you go back to square one till you generate your very own mineral water.
The primary tools of water bottling plant.
Water Treatment & Purification System
Prior to the water is filled right into the vacant container, the raw water needs to be filtered and decontaminated by the water treatment system to meet the pertinent standards in order to be safe in production. Bottled alcohol consumption water can be identified into two groups, mineral water and distilled water, which call for various water treatment procedures. The water treatment equipment for the production of mineral water utilizes Ultrafiltration technology to remove the pollutants and hazardous substances in the water and maintain the useful minerals in the raw water to the optimum degree, so the mineral water will certainly have an unique taste. The preparation of purified water needs Reverse Osmosis membrane filtering technology to reduce TDS and electric conductivity to the variety of global criteria, so pure water is anemic and tasteless.
PET Bottle Blow Molding Machine
Used to generate PET empty bottles for water bottling manufacturing facilities, there are two categories: semi-automatic container blowing machine and full-automatic PET strike molding machine. Automatic PET bottle blowing equipment is the mainstream choice out there today, it saves power intake, improves production performance, and can be connected to water bottling machine with air conveyors.
Today, we can offer a series of container blowing devices for you to select, from little bottles to huge bottles, from low speed to broadband, TEPAI has abundant experience to handle your need.
TEPAI PET Bottle Blow Molding Machine
Water Bottling Equipment
This is the core devices of the whole water bottling plant, which is made use of to fill the bottles with purified water that satisfies the production demands to meet the hygiene and security standards. Premium water bottling devices can continually create professional mineral water and aid factories to get the optimum benefit.
Bottle Labeling Machine
The feature of the labeling machine is to affix the tag to the bottle, and an exceptional canteen tag style will certainly bring unanticipated benefits to bottled water brand names, so increasingly more water bottling plants start to focus on the style and kind choice of labels.
Bottle Water Packaging Machine
Specific bottled water is not ideal for long-distance transport and storage, so bottled water requires to be loaded according to a specific format. Today, the mainstream products are PE reduce film product packaging and container product packaging, representing 2 various product packaging machineries. Most water bottling plants will choose PE reduce movie packaging equipment due to the fact that the cost of product packaging product (PE film) is reasonably low. A handful of high-end positioning of mineral water or glass container water will pick container packaging machine.
A steady and reliable water bottling production line is extremely crucial for bottling factories. No link can be ignored, so you will need to locate a reliable manufacturer to complete your order. TEPAI is a professional blow molding machine manufacturer in China, if you want to start a water bottling factory,and need PET Bottle Blow Molding Machine, please contact us!
PET is a form of polyester. It is a polymer derived primarily from petroleum hydrocarbons and is the result of a reaction between the monomers ethylene glycol and terephthalic acid.
In the manufacture of PET plastic, terephthalic acid is combined with methanol to form dimethyl terephthalate and water. This product is then mixed with ethylene glycol at 305 degrees Fahrenheit to produce another substance, bis(2-hydroxyethyl) terephthalate and methanol.
In the final step, a polymer is formed while another molecule is released. The polycondensation of bis(2-hydroxyethyl) terephthalate takes place in a vacuum at 530 degrees Fahrenheit, yielding PET and glycol chains, which are continually removed during the polymerisation process and used to make additional PET.
When the PET mixture reaches the proper thickness, it is cooled quickly to prevent discoloration and degradation. It can later be reheated for other uses.
PET bottles are typically manufactured using one of the three blow moulding processes listed below.
The injection blow moulding process is ideal for smaller plastic bottles and can be used to mould a variety of polymers, including PET and HDPE. In this short video, break down the steps and learn about one of the ways that plastics can be transformed from pellets to containers.
TEPAI INJECTION BLOW MOLD MACHINE
The extrusion blow moulding process involves extruding a molten plastic polymer (usually HDPE or LDPE) into a hollow tube or "parison". In extrusion shuttle blow moulding, two dies are shuttled back and forth to capture the continuously extruded parison. Watch this short video to see how it's done.
TEPAI Extrusion Blow Moulding Machine
Injection Stretch Blow Moulding Process
A variety of bottles, jars and other containers can be moulded using the versatile injection stretch blow moulding process. Preforms can be moulded immediately into final containers in a one-step process, or saved as stock for later use in a two-step process. We will detail the first step of the process, from pellet to container in this short video.
TEPAI Injection Stretch Blow Moulding machine
Tips for Choosing a Plastic Blowing Machine
Companies investing in plastic blow moulding machines should be keen to consider the production limits of the machine. There is a limit to how many thermoplastic products a blow moulding tool can produce at a given time. Therefore, it is important to research and learn more about the available plastic blow moulding machine models and their production capacity.
They should also consider how much plastic they need to produce before deciding on a plastic blow moulding machine with the right capacity. Larger producers may need high capacity machines, while smaller producers can purchase blow moulding machines with lower outputs.
Considering the type of plastic product is crucial for a business to purchase a plastic blow moulding machine. These machines use heat to produce different types of plastics. For example, extrusion blow moulding tools are appropriate when manufacturing wide neck HDPE or LDPE plastic bottles. A compression blow moulding machine will help in manufacturing bottles with wide bodies and thin necks.
When buying a plastic blow moulding machine, consider the amount of energy it consumes. Buyers should always focus on purchasing machines with low energy consumption. These machines will not only help in saving the energy cost of operating the tools but also the overall production cost.
During the moulding process, unwanted residues may form on plastic products. Workers used to cut off the excess pulp from bottles or containers with a sharp tool, such as a knife, in a method known as deburring.
As manual deburring is labour-intensive, tedious and time-consuming, companies should consider purchasing machines with automatic deburring capabilities.
Automatic deburring machines ensure precision and accuracy in bottle production. In addition, they increase the efficiency of the production line.
The design of plastic blowing machines can vary and may affect the productivity of the machine and the end product of the moulding process. For example, an outdated machine design cannot operate as effectively as a new design with advanced features. Plastic blowing models using older technology have a number of drawbacks. They are slower, consume more energy, and can be costly to maintain.
Companies should consider purchasing machines with newer designs. These machines are fast, energy efficient and low maintenance. This ensures hassle-free operations while producing quality products with high speed and accuracy.
Buyers looking for a reliable plastic blow moulding machine should consider the parison controller feature. Blanking controllers help control the thickness of the plastic product during the blow moulding process, thus producing a more accurate product.
Additionally, blank controllers help with quality control and comply with industry standards for desired axial and radial product thickness.
Maximum working capacity is critical when choosing a plastic blow moulding machine. The working capacity of the machine depends on the production requirements. Blow moulding machines are classified as fully automatic, semi-automatic and semi-automatic blow moulding machines.
For companies looking for machines that offer speed, precision and high productivity, they can opt for fully automatic plastic blow moulding machines.
Semi-automatic and partially automatic plastic blow moulding machines offer speed and time interval customisation for mould production. They have the advantage of being compact in size and can be supplied with production levels tailored to specific requirements. Therefore, these machines are suitable for small manufacturers.
Mould clamping force is crucial when buying a plastic blow moulding machine. It is the force required to compress and hold the mould together. Buyers should purchase a machine that can withstand the maximum clamping pressure required.
If the clamping force of a plastic blowing tool is less than the required pounds or kilograms, it may produce low quality moulds. In addition, if the machine produces a lot of force, more operating capacity will be wasted and too much electricity will be consumed.
In extrusion blow moulding (EBM), plastic is melted and extruded into a hollow tube (parison). The parison is then captured by enclosing it in a cooled metal mould. Air is then blown into the parison to inflate it into the shape of a hollow bottle, container or part. Once the plastic has cooled sufficiently, the mould is opened and the part ejected.
Injection blow moulding
Blow moulding or mandrel extraction injects the parison into the mould cavity. The moulded parison resembles a test tube. After the parison is inserted into the mould, air is blown into the parison to form it into the shape of the mould.
Extrusion Blow Moulding
Extrusion blow moulding is available in both continuous and intermittent forms. In the continuous type, the parison is continuously added to the mould and removed after cooling. In the intermittent type, on the other hand, the parison is first removed from the mould and then replaced with a new parison. This means that the periodic type saves costs and time.
Injection stretch blow moulding
Both injection moulding and blow moulding techniques make plastic parts. First a solid preform is injection-molded. The preform is then heated with a machine that injects hot air.
It is designed to manufacture large quantities of hollow plastic products. Some of the products made by extrusion blow moulding machines are milk or water bottles, shampoo bottles, car air ducts, plastic drums and hollow industrial preforms such as plastic buckets or other plastic containers.
There are many benefits of using a fully automatic extrusion blow moulding machine, the main advantages are as follows.
If you are considering buying a cheap extrusion blow moulding machine, you may be wondering how much it will cost? How do I get a fair price or final price? Depending on the power supply, moulds, control system, drive system, spare parts, kits, other hardware and software, the final price you will get ranges from $20,000 - $380,000. If you wish to purchase overseas, taxes, customs clearance and shipping costs should be included in the final price.
There are many benefits of using a fully automatic extrusion blow moulding machine, the main advantages are as follows.
1. Lower cost
Compared with stretch blow moulding, extrusion blow moulding requires only low pressure air and no preforms, resulting in lower overall costs. Due to the lower pressure, the mould cost and auxiliary cost (compressor, etc.) of extrusion blow moulding is lower than that of injection blow moulding, and the machinery cost is also lower.
2. Wide range of products
The ubiquity of blow moulding allows engineers to experiment and create a wide variety of applications and designs, resulting in a wide range of interesting uses. Just a few examples of products created using this technology are fuel tanks, baby seats, medical beds and toys.
3. High productivity and quality
Automation technology has been applied to plastics production. It allows for faster production cycles to increase productivity. And the flash is automatically recycled without waste. Then the bottles or products are automatically checked to ensure the quality.
4. Flexibility
Extrusion blow moulding machines can produce a wide range of products used in the food and beverage, medical, manufacturing, pharmaceutical and other industries. For product families, different volumes or different appearances can be obtained by simply changing part of the mould. If weight or thickness needs to be modified, simply operate the parison controller. No mould modifications are required. The ability to produce products suitable for different applications makes the process very favourable for others.
Multi-layer co-extrusion blow moulding is a technology for manufacturing hollow containers by blow moulding.
It uses two or more extruders to melt and plasticize the same or different plastics in different extruders.
It is then compounded and extruded in a mould to form a multi-layer concentric composite billet.
The basic process principle is the same as in single-layer blow moulding technology. Only the moulding equipment use more than one extruder to plasticise different kinds of plastics.
Control of the integration of plastic layers and bonding quality is the key to multilayer co-extrusion blow moulding technology.
Multi-layer co-extrusion blow moulding was developed to meet the needs of some industries with special requirements.
Such as pharmaceutical, food, and industry in the airtightness, corrosion resistance.
Multi-layer co-extrusion blow moulding hollow products are produced by extruding several different raw materials into hollow products through multi-layer die.
It achieves the barrier performance of the container to external substances.
The cost of a blow moulding machine depends on a variety of factors, such as the type and size of the machine, the brand of manufacture, and other customisation options.
In general, a basic, small blow moulding machine will cost around $25,000, while a larger, industrial-grade machine can cost up to $1 million.(View more about extrusion blow molding machine price)
It's important to note that these are rough estimates, and exact costs will vary depending on your specific needs and requirements.
1. Dongguan Tepai Machinery Co., Ltd.
2. R&B Plastics Machinery, LLC
3. Wilmington Machinery, Incorporated
4. FGH Systems
5. Mirage Packing Industries, LLC
6. Uniloy, Inc.
7. Arlington Plastics Machinery
8. Jomar Corp.
9. AMK Plastics LLC
10. The Japan Steel Works, LTD
11. Pet All Manufacturing Inc.
12. Wuhan HE Laser Engineering Co., Ltd
13. Zhongpin Intelligent Machinery Co., Ltd.
14. KYORAKU Co., Ltd.
15. Millholland Conrad, Inc
16. PET Technologies
17. CHIA MING MACHINERY CO., LTD
18. KAI MEI PLASTIC MACHINERY CO., LTD.
19. FULL SHINE PLASTIC MACHINERY CO., LTD.
20. PARKER PLASTIC MACHINERY CO., LTD.
TEPAI is the leading manufacturer of blow molding machinery in Taiwan. We are completely committed to producing the highest quality blow moulding machinery and making sure our customers know that they come first. Research and development are constant at TEPAI, improving existing blow molding machines, PET blow molding machines, PET stretch blow molding machines, extrusion blow molding machines, and creating new products to meet market demand. Strict quality controls are in place to ensure the highest quality throughout the manufacturing process and fulfill customer expectations. We provide a complete package for after-sales services. Our extrusion blow molding machines and stretch blow molding machines have been enthusiastically received by American, African, and Asian markets. All our products are ISO 9001:2000 and CE certified.
TEPAI Machinery is a recognised leading manufacturer and expert in the development of innovative, reliable and easy-to-use high-speed rotational extrusion blow molding machine. We can provide high-speed injection moulding systems for experienced customers, as well as complete production-ready lines for new customers, with all the ancillary equipment required for world-class operations.
We design, manufacture and supply equipment for water bottling plants. And we offer a range of services including designing and engineering bespoke water bottling plants, installing and commissioning equipment and providing ongoing support and maintenance services.
We offer a wide range of equipment and solutions, from small bottling lines for local businesses to large production lines for major beverage manufacturers. Equipment ranges from simple manual bottlers to fully automated bottling lines that can handle thousands of bottles per hour.
In addition to equipment and machinery, we offer other services such as water analysis and testing, quality control and assurance, packaging design and logistics support.
Our expertise in designing, manufacturing and supplying water bottling equipment helps ensure efficient and cost-effective production of high quality bottled water.
TEPAI specialises in finished containers and uses our extensive experience to take responsibility for the entire line - from container design and moulds to decoration and packaging, as well as facility improvements and ancillary machinery. Choosing TEPAI machinery ensures a high quality blow moulding process and a fast, efficient plant start-up.
We are experts in all aspects of high-speed rotational blow moulding. We focus on understanding your requirements and capabilities, and then work closely with you to define each step of the process to ensure success.TEPAI is your reliable, long-term partner.
Step 1. Request a consultation. You can consult our sales manager online, and we will recommend the most suitable machine after understanding your needs.
Step 2. Get a free quote. We will provide you with a detailed quote based on the machine you inquire about. You will get the best specification and affordable price within your budget.
Step 3. Sign the contract. Both parties carefully evaluate and discuss all the details of the order (technical parameters, specifications, and commercial terms) to exclude any misunderstanding. If you have no doubts, we will send you a PI (Proforma Invoice) and we will sign the contract with you.
Step 4: Build your machine. Upon receipt of your signed sales contract and deposit, we will immediately arrange for the machine to be built. The latest news about the building will be updated and communicated to the buyer during the manufacturing process.
Step 5. Inspection. The entire manufacturing process will be subject to regular inspections and strict quality control. The whole machine will be inspected before leaving the factory to ensure that it can work properly.
Step 6. Shipping. After your confirmation, the transport will start according to the terms of the contract. You can ask for transport information at any time.
Step 7. Customs clearance. We will provide and deliver all necessary shipping documents to the buyer and ensure smooth customs clearance.
Step 8. Support and Service. We will provide professional technical support and free customer service by phone, email, Skype, WhatsApp, online live chat and remote service. We also provide door-to-door service in some areas.
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